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Label Coating Stations

Are you maximising your profits when printing or producing labels?  A big percentage of label production is the material cost, especially if you buy in precoated stock.  While your customers may accept that label stock is relatively expensive, need you?
      If you were to produce your own label stock, you could offer a greater variety and size of label types (from high peel to high tack), make your pricing more competitive and improve your margins because you would not have to purchase expensive stock.
       How?  By fitting a Universal label coating station on your existing press or tape coater, you will be able to specify your own facing paper, liner paper and adhesive.  Your customers can benefit from a better service, while you can explore new markets and make savings on precoated stock.

Bolted on

  Universal hot melt adhesive coating stations can be
    retro-fitted to reel fed printing presses and narrow web
    tape coaters.

  Can produce coatings of permanent, pressure sensitive
    or remoistenable adhesives.

  Coatings can be full width, striped, beaded, spot,
    patterned or zoned for any type of label, tape or
    combined business forms and labels.

  Station sizes vary from 150 to 500 mm.
  The user can specify own facing paper, liner paper and
    adhesive to suit existing plant and current and future
    coating requirements.

  Operation can be intermittent or continuous, in-line
    or off-line.


Technical aspects

The equipment uses hot melt adhesives. Hot melts contain no solvents and are easy and inexpensive to apply – see Benefits of hot melt adhesives.
       The coating module has a simple set-up system for controlling coating weights, stripe patterns and position.  The heads for the main coating station module will cover the majority of process needs, including dual web laminations for speciality coupons and envelopes, and a wide variety of patterns, stripes and squares.
       The equipment is capable of precise registration for continuous, intermittent and multi-shot applications.

Universal Converting Equipment Limited
B12 Farthing Road Industrial Estate, Ipswich,
Suffolk, IP1 5AP, UK

Telephone  +44
(0) 1473 403333
Fax
  +44
(0) 1473 406636

E-mail   info@universalconvertingequipment.com  
Web
  www.universalconvertingequipment.com

Page updated on 25 March, 2005

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If labels are
part of your
business

Labels
There has never been a greater demand for self-adhesive labels and tapes. Now, printers and converters can produce their own label or tape stock in-house by retro-fitting a modular coating station.
Label Coating Station
Universal’s hot melt adhesive coating stations are available in widths from 150 to 500 mm and can be retro-fitted to reel fed printing presses and narrow web tape coaters.  A 250 mm wide unit is shown here.
Coating Module Head
A 400 mm wide in-line coating station under test.
Coating Heads
The station uses slot die coating heads from 150 to 500 mm wide, fitted with high quality needle valves which can run a minimum of 30 million cycles before servicing, so minimising maintenance. Because lay down accuracy is vitally important, especially when printing at high speeds, the modules include air activated bracketry for automatic accurate positioning, a silicone rubber back-up roll and web guide idlers as standard. A direct drive press interface is optional.